GXYZ-A2.5/300 High/Low Lubrication Station 5.5 KW 1440RPM Y112M-6 B35
Technical Details
Parameters | Type | GXYZ-A2.5/16 | GXYZ-A2.5/25 | GXYZ-A2.5/40 | GXYZ-A2.5/63 | GXYZ-A2.5/100 | GXYZ-A2.5/125 | |
low pressure system | Pump unit model | LBZ-16 | LBZ-25 | LBZ-40 | LBZ-63 | LBZ-100 | LBZ-125 | |
Flow | 16L/min | 25L/min | 40L/min | 63L/min | 100L/min | 125L/min | ||
Oil supply pressure | ≤0.4 MPa | |||||||
Oil supply temperature | 40±3℃ | |||||||
Motor | Model | Y90S-4,V1 | Y100S-4,V1 | Y112S-4,V1 | ||||
Power | 1.1 KW | 2.2 KW | 4 KW | |||||
Speed | 1450 r/min | 1440 r/min | 1440 r/min | |||||
Fuel tank capacity m3 | 0.8 | 1.2 | 1.6 | |||||
High pressure system | Pump unit model | 2.5MCY14-1B | ||||||
Flow | 2.5 L/min | |||||||
Oil supply pressure | 31.5 MPa | |||||||
Motor | Model | Y112M-6 B35 | ||||||
Power | 2.2 Kw | |||||||
Speed | 940 r/min | |||||||
Filtration accuracy m2 | 0.08~0.12 | |||||||
Filter Area m2 | 3 | 5 | 7 | |||||
Cooling Area m2 | 1 | 1.5 | 3.6 | 5.7 | 9 | 11.25 | ||
Electric heating power Kw | 3 x 4 | 3 x 4 | 6 x 4 | |||||
Dimension (mm) | 1820 x 1130 x 1320 | 1880 x 1220 x 1650 | 2180 x 1550 x 1850 | |||||
Notes | All filter switching pressure difference is 0.15MPa |
Structure and working principle
The thin oil station is composed of oil tank, oil pump device, filter (dual cylinder mesh filter and magnetic filter), shell and tube oil cooler, electric control box, instrument panel, pipeline, valve and so on. When working, the oil is sucked out from the oil tank by the gear pump, and sent directly to the lubricating part of the equipment through the one-way valve, the double-tube mesh oil filter, and the tubular oil cooler, so that the relative moving parts are lubricated and brought The metal particles worn during the movement pass through the magnetic filter to remove the magnetic iron filings and abrasives, and return to the oil tank to form a thin oil circulation lubrication system. The maximum working pressure of the oil station is 0.4MPa, and the minimum working pressure is 0.15MPa. According to the requirements of the lubricating parts, the working pressure is determined by adjusting the safety valve. When the working pressure of the oil station exceeds the setting pressure of the safety valve, the safety valve will automatically open, and the excess oil will flow back to the oil tank.
Common Faults and Treatment
The thin oil station is an important guarantee for the normal operation of blowers and other operating equipment. Once serious leakage occurs during operation, it will cause serious losses to the actuators, and even cause major shutdowns. Even a slight leak will have adverse effects on the site environment and safe production. The traditional method requires disassembly and maintenance, which is not only labor-intensive, but also causes long-term downtime, which seriously affects the continuous production of enterprises. The polymer composite material can be used for rapid on-site treatment, which shows the characteristics of fast, convenient and durable when repairing such problems, and can eliminate disassembly and on-site treatment of leakage without downtime or less downtime.
Repair steps:
1. Surface treatment
2. Harmonized polymer material 2211F
3. Smudge material
4. Natural curing